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The Diamond Microfinishing Film Roll is engineered for high-efficiency surface finishing of hard metals and complex-shaped components. Produced using electrostatic coating technology, the film features micron-grade diamond abrasives evenly distributed on a durable polyester backing. Ideal for camshafts, crankshafts, and thermal-sprayed rollers, it ensures aggressive material removal, longer lifespan, and a high-gloss mirror finish—making it a superior choice for advanced polishing applications in demanding industries.
Product Features
Electrostatic Coating for Precise Abrasive Distribution
Micron diamond abrasives are directionally aligned under a high-voltage electrostatic field, ensuring consistent abrasive exposure, enhanced cutting power, and uniform surface finish.
High-Efficiency Material Removal with Fewer Steps
Thanks to the slow-feed abrasive structure, fewer polishing steps are needed, significantly reducing processing time and abrasive material costs.
Ideal for Hard Metals and Thermal Spray Coatings
Specially designed for high-hardness materials like tungsten steel and hard alloy rollers, the film is perfect for contour and complex geometry finishing.
Mirror-Like Finishing for Precision Components
Delivers exceptionally smooth, reflective surfaces on rollers and shafts, making it ideal for applications requiring minimal friction and high visual quality.
Durable Polyester Backing with Open-Coat Construction
Offers strength and flexibility for high-speed lapping machines, while the open coat reduces clogging, extends life, and improves grinding efficiency.
Product Parameters
|
Specification |
Details |
|
Product Name |
Diamond Microfinishing Film Roll |
|
Abrasive Material |
Diamond |
|
Backing Material |
High-Strength Polyester Film |
|
Backing Type |
Open Coat |
|
Coating Method |
Electrostatic Coating |
|
Micron Grades Available |
60, 40, 30, 20, 15, 9, 6, 3, 1 Micron |
|
Color Options |
White, Yellow, Blue, Orange, Pink |
|
Size |
101.6mm × 15m (custom sizes available) |
|
Brand |
zypolish |
|
Recommended Use |
Roller, Crankshaft, Camshaft, Ceramic & Tungsten Drill Bit Polishing |
Applications
Precision Grinding of Camshafts and Crankshafts: Offers tight tolerance and flawless finish required for engine parts.
Roller Polishing in Printing and Coating Industries: Ideal for ceramic, hard alloy, or thermal spray coated rollers.
Tool and Die Finishing: Provides the ultra-fine surface required on tungsten steel drill bits and dies.
Mirror Polishing of Non-Ferrous Metal Parts: Achieves high-brightness finishes for aesthetic and functional components.
Fine Surface Treatment in Aerospace and Medical Equipment Manufacturing: Ensures top-tier performance and safety.
Recommended Uses
Used for high-efficiency lapping of camshaft lobes to reduce friction and improve engine performance.
Recommended for mirror polishing ceramic-coated rollers in the printing and electronics industries.
Ideal for final-stage finishing of crankshafts for tighter oil film control and durability.
Best suited for fine polishing tungsten carbide drill bits to extend tool life and precision.
Perfect for surface refining of hard metal and non-ferrous parts requiring extremely smooth finishes.
Order Now
Our Diamond Microfinishing Film Roll is engineered for precision, speed, and consistency. Whether you're finishing camshafts, ceramic rollers, or tungsten steel tools, this product delivers exceptional results and long service life. Available in multiple micron grades and colors for easy identification. Contact us now for bulk pricing, custom sizing, or technical consultation.
